How to Make a Captain America Shield

Making a Captain America costume? Don’t forget the shield! You can make your own DIY Captain America shield using a plastic tray or an aluminum splatter screen, a little paint, and a few basic supplies.

I originally made a smaller plastic shield for my son, Eric, to take to school with his Captain America costume. It was lightweight, inexpensive, and just the right size for him.

Later, when I came across an aluminum splatter screen that had the perfect shape, I couldn’t resist making another version!

Both shields are fun projects, and you can choose whichever method works best with the materials you have available.

Two ways to make a Captain America shield

You can make a Captain America shield from several inexpensive household items. I used two different materials, and each has its advantages.

Plastic Captain America shield

For the first shield, I used a round white plastic serving tray with a slightly raised rim. This version is lightweight and easy for kids to carry, making it a great choice for Halloween costumes, school parties, or dress-up play.

It’s also a good option if you can find an inexpensive plastic tray at a dollar store.

Aluminum Captain America shield

For the second shield, I used a lightweight aluminum splatter cover. What made it perfect was that it already had concentric circles pressed into the metal, making it much easier to mark out the shield’s design.

I also liked that I could leave the silver areas unpainted. After sanding the surface, the metal had a matte finish that looked great against the red and blue paint.

find a clipart version of the shield and resize it to fit the dimensions of your shield in a program like photoshop.

6. Print out the logo in the desired size and trace it out onto contact paper.

7. Cut out each section of the logo from the contact paper. (An x-acto knife can be handy for this.) We will now be attaching different sections of the contact paper to our tray to block them off when painting.

8. To keep the rim clean, tape it off. I used a special masking tape for curves. It’s great for these sorts of projects!

9. Carefully stick the contact paper sections that correspond to the blue and white areas of the shield onto the tray. (Use the other sections to guide the placement.)

Having already cut out the star, I decided to tape off the cut marks to make sure the spray paint wouldn’t get through.

In the above photo, you can see the parts that I covered before painting on the first coat of red, plastic-friendly spray paint. Don’t throw away the “scraps” of contact paper from between the circles used here just yet, though. You’ll need the smaller one in a moment…

10. Spray the red paint over the prepared shield and let it dry. Use as many coats as you feel is needed.

11. Cover the small uncovered circle area (in white above, but it will now be painted red) with the contact paper section that corresponded to it. This will protect our red circle when we paint the blue section.

12. Pull off the tape that was placed over the star and remove the circle of contact paper that surrounds the star (the area where the blue paint needs to go).

13. Paint the newly uncovered area with blue paint.

While you can use spray paint again, I painted that small area by hand with an enamel paint I already had at home in the right color. To paint it evenly, I lightly dabbed it on all over the open area, making sure not to push paint under the edges of the tape and contact paper.

If you prefer to use spray paint again, you will have to carefully cover the rest of the shield to keep the paint from hitting either the white areas or the newly painted red ones.

14. Once the blue paint has dried, you can take off all of the contact paper and masking tape.

Shield one is finished!

Captain America shield #2 (Metal)

I had already finished the first shield, when I came across something that was too perfect to pass up! I was in another “chino,” the Spanish equivalent of a dollar store where nothing is a dollar ?, and I saw a lightweight aluminum oil spatter cover that had the perfect markings for Captain America’s shield.

I just couldn’t resist making yet another super shield!

I was hoping to be able to link to a perfect aluminum pan cover like mine, but this is the closest thing I could find. The spacing isn’t really ideal for the circles, but you could use two circles for each color of the shield.

This other aluminum pan cover could be easily used with the method above (for the first shield), though. It has the added perk of already having a handle in place!

Anyway, if you find something similar to mine, here’s the easiest way to do it…

You will need:

• A aluminum pan cover
• Corrugated masking tape for curves
• Spray paint
• A drawer pull handle
• A drill

Instructions:

1. Sand the entire surface of the pan cover. This will help the paint adhere to it. Plus, the matte finish gives off the impression of metallic white stripes rather than shiny silver ones. I actually think this looks much cooler than painting white stripes!

2. Tape off the areas you want to stay silver or blue with a masking tape for curves.

(I also masked off the edge to give our shield a silver border.)

3. Paint the shield with red spray paint and allow it to dry.

4. Mask off the smallest red circle in the middle of the shield and remove the tape in the center section.

Measure the diameter of the silver center section to cut a star that fits.

5. Cut a star out of contact paper in a size proportional to the small circle in the center of the shield.

I used a clip art star and resized it to fit my shield in photoshop. I then printed it out and used it as a pattern to cut the contact paper.

6. Carefully place the star in the center section and painted around it with blue paint. You can either mask off the rest of the shield and use spray paint or paint it by hand.

7. Once the blue paint dries, remove all of the masking tape and contact paper.

8. Add a handle by drilling holes through the shield and aattaching a drawer pull handle to the back of the shield.

I removed the little black handle that came with the lid, leaving a hole in the center. If you have a similar issue, you can try covering it up somehow if you like, but I just left it alone.

Printable Instructions

I hope you can find the perfect plate, platter, or lid for making an easy Captain America shield for your favorite superhero!

*This post was originally published Oct. 26, 2015. It was updated in October 2019 with clearer instructions, printable instructions, and new photos.